高光蒸氣（無溶痕）注塑系統
的詳細介紹 快速熱循環注塑技術/高光蒸氣（*）注塑系統
RHCM高光過熱水模溫控制機
RHCM superheated water high-gloss traceless injection mould
急速升降模溫技術
Technology of quick rising and drop of mold temperature
傳統注塑模具溫度控制的不足之處如下
Disadvantages of the traditional temperature control technology for injection molds:
無法滿足高光注塑中快速升溫及快速降溫的需要。
The need of high-gloss injection molding for quick temperature rising and drop cannot be met.
升溫幅度較小，制品表面的溶接痕只能得到減輕而無法消除。
The margin of temperature rising is very small. As a result, the welding traces on product surfaces can be alleviated rather than removed thoroughly.
由于塑料硬度越高，流動性越差。因此采用此種工藝，制品表面的硬度只能達到HB級，無法滿足實際使用需要。
Due to the great hardness and poor fluidity of plastics, this technology can only make the surface hardness of a product grade HB, failing to meet the actual requirements of application.
模具升溫時受熱膨脹，降溫時又會收縮，使鎖模力很不穩定。
Due to the mold’s expansion when in temperature rising and its shrinkage when in temperature drop, the clamping force is quite unstable.
容易造成制品打不滿，燒焦、內應力大等各種缺陷。
Thus, the products are easy to suffer from short molding, scorching, excessive internal stress and other defects.
模具的配置
Configuration of die
模具內表面要求非常高的光潔度，以確保制品的表面質量。
The mold’s inner surface should be very smooth, so as to ensure high surface quality for products.
模具內部開設管道必須合理，以確保可以快速升溫和降溫。
The pipelines arranged in the mold must be rational so that temperature can rise or drop quickly.
模具內部的管道應該導熱性能良好。
The mold’s internal pipelines should be of good heat conductivility.
由于生產過程中需要不停加溫及降溫，模具選用的鋼材要好。
The necessity to have temperature rise and drop frequently in production makes it necessary to select good steel materials for the mold.
組織結構均勻，熱脹冷縮系數小。
The organizational structure is even and the expansion and shrinkage coefficients are small.
在使用過程中要尤其注重模具的保養，確保干燥、無塵。
Pay special attention to the mold’s maintenance when in use, making it dry and dustless.
GWS應用實例
Cases of GWS application
高光過熱水模溫控制機優點
Advantages of the superheated water high-gloss mold temperature controller
消除產品表面溶接線，溶接痕，波紋，銀絲紋。
Remove the welding wires and traces, ruffles and silver marks on product surfaces.
*解決塑料產品的表面縮水現象。
Solve the surface shrinkage of plastic products compley.
提高產品表面光潔度，使表面光潔度可達到鏡面。
Enhance the product surface as smooth as a mirror.
產品不需要噴漆后續加工，提高成品率20-30%。
It is unnecessary to conduct processing after spraying to products, increasing the rate of finished products by 20% to 30%.
解決加織產品甩產生的浮織現象使品質更*。
Solve the float phenomenon of woven products, ensuring better quality.
使薄壁成型提高注塑流動性，提高產品品質和強度。
Make thin walls formed, so as to improve the fluidity in injection molding and product quality and strength.
使厚壁成型注塑周期可降低60%以上，增強塑料的流動性及填充效果。
The injection molding period for the thick wall forming may be reduced by over 60%, improving plastics’ fluidity and filling effect.
95%的熱能回收。
95% of heat energy may be recovered.
*的介質回收。
The medium may be recovered compley.
無需連接鍋爐及其他外置溫控輔助設備，省略復雜的鍋爐設備（高壓設備安全和環保的審批）和管道工程。
It is unnecessary to connect it with a boiler or other external auxiliary temperature controlling equipment, avoiding the application of complicated boiler plants （the approval of the safety and environmental protection performance of high-pressure equipment） and pipe works.
完*鍋爐之蒸汽不可回收的能耗大問題。
Solve the great energy consumption of boilers due to steam cannot be recycled.
體積小可隨時移動配合不同機臺使用，180℃熱水*代替鍋爐的不環保現象。
Due to its small volume, it can be moved conveniently and used with different equipment. The hot water of 180℃ can compley overcome the disadvantage of environmental pollution of boilers.
高光過熱水模溫控制機特點
Features of superheated water high-gloss traceless injection mould
10.4寸液晶真彩LCD顯示（可選），觸模式中文數字輸入，全中文界面，操作簡單。
10.4′truecolor LCD （optional） with touch-type Chinese character input function, all-Chinese interface and simple operations
全閉環系統控制輸入輸出溫度的檢測，以模具實際溫度反饋PLC，數彩圖變化顯示，確保輸出準確穩定。
A full-closed loop controls the detection of input temperature and output temperature; the mold’s actual humidity realizes back locking of PLC; and digital colors are available for varying display, making the output accurate and stable.
高溫熱水、冷水，空氣溫度及壓力六項報警，采用時間和溫度動作與注塑機信號互鎖。
For the six kinds of alarms including high-temperature hot water, cold water, air temperature and pressure, the interlocking between time and temperature movements and the injection molding machine’s signals is employed.
整機采用歐美進口元器件。
Components imported from Europe and USA are used.
單雙路模具溫度檢測（可選），輸入輸出管道采用316不銹鋼管，多組輸入輸出接口。
A one-way or two-way mold （optional） is used for temperature detection; the input pipe and the output pipe are made of 316 stainless steel pipes; and there are multiple groups of I/O interfaces.
整機配備；加熱、冷卻、冷熱轉換控制功能。
The heating, cooling and hot/cold transformation functions are available.
高溫熱水，冷卻水的回收系統，節能效果明顯。
It is designed with recovery systems for high-temperature hot water and cooling water, saving energy significantly.
高光過熱水模溫控制機應用
Application of superheated water high-gloss traceless injection mould
目前在家電、汽車、通訊、日用品、科研等行業具有廣泛的應用前景，例如液晶電視機、電腦液晶顯示器、筆記本電腦、手機、空調、汽車液晶顯示器、汽車內飾件、車燈和光學、OA、AV儀器等行業。
At present, it enjoys extensive application prospects in industries like household electrical appliances, autos, communications, articles for daily use, and medical instruments. Particularly, it is widely applied to LCD TV sets, computer LCDs, notebook PCs, phones, air-conditioners, auto LCD, auto internal ornaments, car lamps, photic, OA and AV instruments, etc.
| 機器規格Specifications | | ||
| | |||
| 機型model | 單位 | KGWS-800 | KGWS-1600 |
| 電源power | V | 3∮380V/50HZ | |
| 總功率Total power | KW | 114 | 157 |
| 控制方式Control mode | 電腦PLC處理器+人機界面觸摸控制 | ||
| 電熱功率Electric power | KW | 45-108 | 60-150 |
| 加熱泵功率 Add heat power | S | 2.8 | 2.8 |
| 冷卻泵功率Cooling pump power | KW | 2.2 | 3.0 |
| 冷熱水循環卻水進出口口徑 Sizes of inlet and outlet of circulating hot water | Inch | DN25（3/8x12） | DN32（3/8x16） |
| 冷水循環進出口口徑 Sizes of inlet and outlet of circulating cold water | Inch | DN32 | DN40 |
| 外型尺寸Envelop dimensions | MM | 1700x850x1400 | 1900x900x1600 |
| 重量Weight | Kg | 700 | 900 |
以上規格如有變更,恕不另行通知,特殊規格可另行設計制造.
The specifications above are subject to changes without notice, Some special specifications may be customized
